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3D Laser Scanning Saves Busy Airports Big Bucks

We love airports here at LandAir Surveying – and airports love us, too! Airport managers need quality data quickly and with minimal intrusion, which are core strengths of 3D laser scanning.

Learn how we have been able to save big bucks for some of the country’s largest and busiest airports with 3D laser scanning…

Clash detection

3D laser scanning adds a lot of value to construction and remodeling projects inside airports, which are large, complicated facilities. Utilities, baggage handlers, human conveyors, escalators, and other features are closely packed together, making it impractical and expensive for architects and engineers to measure every feature individually (which would be subject to human error, anyway).

Conversely, 3D laser scanning does not miss important details and delivers an excellent asbuilt on a consistent basis.

Once scanned, we can perform a “clash detection” analysis by comparing the existing facilities to the new proposed design. In airport projects, often some existing features will have to be removed, whether temporarily or permanently, so we look for features from the asbuilt and new design that want to occupy the same space.

Using this technique, architects, engineers, and contractors can essentially “test” the new design against real conditions before construction begins. Contractors can easily see unexpected interferences and save money budgeted to fix these unknown “clashes.”

One of the biggest airport projects we have done recently was in Hartsfield-Jackson Atlanta International Airport. The client wanted to build a luggage conveyor through an existing portion of the airport. In this video of our scan, you can see that our software has painted all of the areas that clashed red, making them easily visible.

In our scan, we found that an unknown structural column was located in the center of the new proposed conveyor. The general contractor was able to save our fee and much more by identifying these interferences in the design phase rather than paying for them in the construction phase. Ultimately, our services more than paid for themselves.

Minimal intrusion

3D laser scanning also has the advantage of being minimally intrusive to patrons of the airport.  On top of being significantly faster than traditional surveying, the scanning process is much less obvious.

The scanner uses light reflected from any given surface without the need for another worker to hold a rod or mirror on the object being located.

For example, the airport in San Francisco needed an asbuilt of its luggage handling system, but this required data from the area where travelers actually picked up their luggage. With 3D laser scanning, we were able to collect the necessary data quickly and efficiently. Most of the patrons had no idea that they were even in an area being scanned.

Shorter runway shutdown times

3D laser scanning may lend itself even more to scanning an airport’s outside facilities.

When a runway has to be redesigned, it must often be resurveyed to account for settlement and movement. Survey crews must be able to locate the existing pavement, lights, striping, etc. Depending on the runway, this can take several weeks with traditional surveying methods and requires the runway to be closed.

With 3D laser scanning, data is collected in less than half the time. Plus, every square foot of the runway is captured as opposed to the traditional 25-foot grid. Airports face reduced runway shutdown time and our field crews are safer. It’s a true win-win scenario.

For example, one regional airport in Southeast Georgia needed to resurface its runway. They needed topographic data accurate to within ¼-inch and they needed it fast. We provided a scanning crew to quickly collect the data and delivered the project with the required accuracy within their required timeframe.

3D laser scanning’s ability to capture the entire runway can lead to the creation of more accurate glide slopes, which are the paths used by airplanes approaching the landing strip. We provided this service to Lockheed at the Dobbins Air Force Base in Marietta, Georgia.

Unlimited applications

There are many other applications for 3D laser scanning in and around airports. Recently, we had the opportunity to do a somewhat unusual scan for an airport in Arkansas.

Developers were planning to build hotels and other commercial properties around and adjacent to the airport property. However, several decades ago, large underground storm drains were installed through the proposed property with limited record of where these pipes existed.

We were able to use 3D laser scanning to determine the location, size, and dimensions of these storm pipes.

It was a tight squeeze, but our crew traversed through all the storm pipes from the river outlet through to the runway. The contractors learned where the pipes were, engineers learned their locations and storm water capacities, and the owner gained valuable information about its assets. 3D laser scanning benefitted everyone involved.

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David Headrick has over 20 years of experience in the surveying, engineering and legal industries, both as a project manager for LandAir Surveying and as a lawyer in private practice. He has represented numerous land surveyors, designers, architects, contractors and other industry professionals throughout his career. Today, David serves as an executive and project manager for LandAir, focused on developing and managing the company’s 3D Laser Scanning department. Contact him at dheadrick@lasurveying.com.

The Next 3D Scanning Frontier: Transportation BIM and Augmented Reality

As I stand back and look at where 3D laser scanning has led us as a company, I am both pleased and confident that the world of 3D virtual design and engineering is healthy and growing fast.

I recently met some truly amazing people from all over America and Europe who are doing some very forward thinking things with 3D virtual reality in both transportation BIM systems and augmented reality. Here’s a snapshot of what I saw:

Transportation BIM Systems

I was in Washington, DC, a few weeks ago speaking at a large corporate meeting and had the opportunity to see a fascinating presentation on the San Francisco Bay Bridge construction.

The construction cost will come in around $7 billion (yes, billion). The metrics are staggering, but there are four major construction firms working on the project.

Cal Trans has scanner crews scanning the progress on a weekly basis. Because of this, there was room in the budget and the available technology to do real time clash detection of the existing and proposed construction.

Because the bridge was designed in 3D (really in 5D), engineers were able to save big bucks on relatively simple components. For example, the 3D scan allowed them to get real time views from the proposed security cameras underneath the bridge. As a result, the actual number of cameras was cut in half, saving several million dollars.

Crews also used 4D (time) clash detection to view when a new component of the bridge was being constructed while an existing component was still in place. The 4D BIM model, when clashed against the existing model at that moment in the construction sequence, showed that there were interferences in temporary construction items.

Though the clashes would not have interfered with the final design, they did interfere with the interim design and would have slowed construction. This knowledge allowed the designers and contractors to make modifications to the sequences before there was an actual problem.

Just a few years ago, this capability would have been unheard of!

One of the more astonishing things I saw was a 5D construction sequence video that showed the bridge’s proposed construction slide bar and dollars spent on overtime as the bridge was coming out of the ground or water. This enabled you to compare construction costs to the bridge’s progress. At this same time, the 3D graphic was color-coded to show the four separate contractors and their workflows.

This all sounds complicated – and it was – but through the 3D engineering process, you could view the time estimates, add the construction dollars, and come to a very natural conclusion as to what was actually taking place. You could confirm that one contractor had finished his new section before another section was tied into it.

A 3D video showing a major component – like how the cabling system would be threaded through the bridge to provide the final structural support – was also very intriguing to watch.

Augmented Reality

This may be one of the biggest and best changes that I foresee coming to the construction industry.

Augmented Reality (AR) is a live view of a real-world environment whose elements are augmented by computer generated sound, video, graphics or GPS data. If you consider that most new construction will first be built by engineers and designers in 3D in computers, then you may see where we are going with this.

With the base designed in 3D, you can then place a “target” in a construction zone. A target for augmented reality can really be anything as long as a tablet or cell phone can recognized it as graphic signal to launch 3D BIM programs.

These targets are used to orient the tablet to the exact same design point as where the construction is occurring on the ground. When targets are scanned with a tablet, the original design for that exact spot of construction is displayed. As the tablet is moved around this area, you can view the construction in 3D at a specific location.

Here’s an excellent example: Assume that you have a three-sided, multi-story concrete opening for a proposed staircase. By scanning the target placed in that area, construction workers can see on their iPad or Android tablet exactly what the finished product will look like. Not just a flat drawing on 600 sheets of blue lines, but the 3D model of how it will actually fit into the opening.

And remember: the world is international and these projects are under construction all over the world. By doing this, we just transcended the language barrier. We just solved the problem of expert tradesmen who are great at their craft but may not read details on blueprints that well. We just got a crew of 2-5 construction workers from a point of unknown to a point where everyone has a perfect mental picture of what is going to be constructed. That’s a huge step!

One of the oldest sayings for any worthwhile project is, “Begin with the end in mind.” What a great way of accomplishing this.

As a testimony to how well this is working, many construction companies have been rolling out flat screen computers onsite to show superintendents actual BIM models by sequence. All throughout the day, they are used over and over by the workers who are building bridges, buildings, and infrastructure around the world.

These rolling 3D models are helping to get projects constructed right the first time. They are preventing construction problems and saving big money. Very soon, I believe that all of this will be done with either special glasses or projection screens.

Currently, the only obstacle slowing the process is having a way to orient a 3D BIM model real time inside of a building. Outside, it can be done with GPS. But inside, it is more challenging.

However, augmented reality will very quickly make paper plans obsolete. I have seen it in too many places and have seen the benefits. It is coming and will soon be a standard. All of the major construction companies are embracing this technology.

Another real use of augmented reality will be in the operations of the finished building. The technology already exists to allow a maintenance worker to go up to a motor or valve (or any piece of equipment that has a target) and scan it with his tablet or phone.

This opens up a computer database so that he can see the last maintenance schedule and the internal parts of the machine. If he services the machine, his data is automatically sent to the company database and is available for anyone to review. Or, if a repair is needed, he can launch a video of how to take apart the machine and replace any part he needs.

This brings the power of the “owner’s manual” and the entire knowledge stored in the computers running the facility in real time 3D to the exact point it is needed. Imagine the implications if you own a complex manufacturing facility.

In just the past seven years, I have seen strides that were only imagined 10 years ago. But today, it’s all happening – and there are very creative people all over the country working on even more and more innovations. It’s an exciting industry to be working in!

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Tate Jones has over 40 years of experience in land and aerial surveying and was one of the country’s earliest adopters of 3D laser scanning technology. A nationally recognized expert in the field of 3D data capture, he has worked with hundreds of clients in the engineering, architectural and construction industries. Contact him at tjones@lasurveying.com or visit www.landairsurveying.com.

3D Laser Scanning: The New Industry Standard

When we first started laser scanning back in 2005, we replaced some of our total station surveying equipment with scanning technology. As much as anything, this was a great way for us to learn how to use the technology and understand its capabilities and limitations.

Early on, much of the work we did involved transportation projects and large complicated intersection surveys. There were many immediate benefits. For one, our surveyors were no longer put out into traffic and in harm’s way.

Another benefit was that we didn’t have to drive across town or across the state just to check on a few ambiguous points in a survey. Instead, we could just go back and look at the point cloud.

Today, in 2012, the entire world of architectural and engineering design and construction has changed. While before we had to convince clients of the benefits of using laser surveys, we now have a growing client base that simply will not consider starting a project without one.

In addition to providing accurate spatial information to civil engineers, plant designers, architects, contractors – and even insurance companies and crime scene investigators – laser scanning saves both time and money.

The truth is that in very complicated environments – like a mechanical heating and air conditioning plant room or a baggage room in an airport – the cost of scanning is nominal when compared to the total cost of the project.

Here are four primary reasons 3D laser surveys, or high-definition scanning, is quickly becoming the new industry standard when it comes to making precise measurements in complicated environments:

Reason #1: Scanner Speed

The speed of scanning has changed dramatically compared to what it was just seven years ago.

The first scanner we purchased (and still use today) took one hour for a 360-degree spherical orbit. Today, with our current scanners, it takes just six minutes.  This speed enables us to take many more scan set-ups than we used to take.

With our phase-based high speed scanner, we can now get 40 to 60 scans per day, which is very adequate to cover a large two-story mechanical room. To get the same amount of scans seven years ago would have taken a week.

In areas like these, it is the detail we look for, not the range. In extremely complicated areas, we make a set of scans on all sides. This data is invaluable to designers because it allows them to avoid interferences that often occur in these types of areas.

Reason #2: Software Improvements

Improved software programming has also contributed to the widespread acceptance of scanning technology.

I remember talking to clients back in 2005 and our message was something like this, “We will scan for you, then give you a 2D deliverable set of drawings that you can use to design your project.” When they would ask if they could use the point cloud in their design, our answer was always the same: “Yes, but you will have to buy $10,000 worth of software.”

As you can probably imagine, this was not an easy sell.

Fortunately, today Bentley, AutoCAD and Revit all have point cloud engines in them. The difference between an engine and a viewer is that we can now load a point cloud into an “engine” for a client and they can use the data in the design without having to purchase expensive “point cloud” software.

In fact, one of the takeaways from a scanning conference I recently attended was that all of the major software providers are moving to full 3D software design systems. They finally understand what we have known for years. Why would you survey in 3D, flatten the data to 2D, design in 2D then build in 3D? It just doesn’t make sense.

Reason #3: Clash Detection

This alone is worth the cost of a 3D laser survey.

Consider that if a project is modeled in the design phase, the completed final design – including the MEP systems, air handling systems, structural system and all of the architectural design – can be placed within the point cloud and clash detected. Anything that interferes with another system can be seen immediately and corrected before construction.

This is huge! What prudent engineer, designer or contractor would not want this advantage?  How important would this be to an owner?

Reason #4: TrueView or 360-Degree Spherical Photography

This technology has also improved quite a bit in the last seven years. When we first started scanning, we were fascinated with the fact that scanners could take photographs of the surrounding area, and then take that photographic data and overlay it with the scan data to make general measurements to the environment.

Unfortunately, back then the on-board camera was not as good as we had hoped and sometimes the pictures would come out octagonal and disjointed. As the process became more refined, we were able to mount a high resolution camera on the scanner and produce a crystal clear, color spherical photograph of the site.

This is a big step because it allows you to view a site from any scan set up. You can add text and information to the photographs and then e-mail a specific view to a client across the country or across the world. (In this case, some of our clients pay for our scanning fees with their savings in plane tickets!) This tool also enables clients to look out from the center of every scan and saves lots of time and discussion as to what is or is not located in the area of interest.

High definition scanning has quickly evolved from an emerging technology to an industry best practice when it comes to complicated projects. The construction process always includes many unknowns and the chance of design and construction errors is always high.

Why put yourself in the position of having to explain how a construction project was slowed down or over-budget because a laser scan was not the foundation of the project?

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Tate Jones has over 40 years of experience in land and aerial surveying and was one of the country’s earliest adopters of 3D laser scanning technology. A nationally recognized expert in the field of 3D data capture, he has worked with hundreds of clients in the engineering, architectural and construction industries. Contact him at tjones@lasurveying.com,  tjones@3DLaserSurveys.com or visit www.3DLaserSurveys.com.